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Old 07-19-2011, 02:29 PM
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Losing Brake Fluid Slowly

Daughter drives a 2006 with 52K on the clock. About nine months ago (just after the semester started) I noticed that her brake fluid level was way down.
Each time she came home (or I went there) I checked it and topped it off.

There were no visible signs of leakage either at the Master Cylinder itself or at the wheels. I had a mechanic that I trust in her college town look at it, and he couldn't find any evidence of a leak. In December 2010 I took it to the best dealership in our metro area, and they could not find a leak, but wanted to replace the master cylinder for $300. They were less than forthcoming on their explanation, and wouldn't express a strong opinion that the replacement would solve the issue, so I passed.

The spring semester went much like the fall. I had boyfriends, cousins, and whoever happened to be at the college town checking the fluid and topping it off until May.

This last weekend I purchased a new master cylinder (not reman) for $135,
and attacked the project Saturday morning. I started at 7am due to our heat wave, in hopes of finishing before the real heat arrived.

Removing the block of fuses that was in the way was the most frustrating part of the exercise. The brake lines came loose easily, ditto the two MC bolts holding it to the booster. The instructions with the MC told me to bench bleed it, and I tried and tried to get all the bubbles out (unsuccessfully) so I resigned myself to bleeding the brakes.

When the old MC came out it was apparent that the fluid had been leaking out the piston seal and running down into the booster, and (I guess) burned off through the engine. I buttoned it back up, and with the help of a friend, bled off all the old, discolored fluid through the wheel cylinders one by one.

This actually turned out to be a good thing, as now the entire system has new, clean fluid throughout. The bleeding was not as complicated as I recall the project being, so now we'll wait to see if the mysterious slow leak is resolved.

I have owned multiple vehicles (Toyota Honda Jeep) that have been far older than the Cobalt and have never had a MC go bad.
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Old 07-19-2011, 02:42 PM
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Thanks for sharing. That is not a problem i have heard of with these cars yet. Always nice to have a heads up when you have a goofy problem. Wonder if anyone else has had to deal with it.
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Old 07-19-2011, 06:59 PM
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i had the same problem replaced the master cylinder for $600 bucks at the dealer and it stoped.

---------- Post added at 04:59 PM ---------- Previous post was at 04:59 PM ----------

and i only had 36k miles on my car
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Old 07-19-2011, 09:40 PM
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What condition were the pads in ? The thinner the pad, the further out the pistion needs to come and therefor the more fluid it will take to go trough the lines. So it may appear low for that reason and not show any signs of leaks
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Old 07-20-2011, 08:49 AM
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Quote:
Originally Posted by Chester View Post
What condition were the pads in ? The thinner the pad, the further out the pistion needs to come and therefor the more fluid it will take to go trough the lines. So it may appear low for that reason and not show any signs of leaks
When I say I topped it off, I mean that over the course of the fall i used a pint of fluid, and ditto the spring. I've been wrenching for 30 years and have never
seen you you described. Other issue is that my daughter drives about 8000
miles a year, tops, so her pad wear would have been minimal for the year, much less per semester.
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Old 07-20-2011, 08:29 PM
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iam telling you its the master cylinder
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